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20% off your first order. Save up to $1,000/€1,000. Ends 31 Dec 2024.
IATF16949:2016
ISO13485:2016
ISO9001:2015
Call Us 24/7
+86 135 1000 5651
Send Mail Us
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RT Manufacturing Process Comparison Table
| Manufacturing Process | Core Advantages (For Consumer Electronics Industry) | Applicable Consumer Electronics Components | Precision Standard | Production Scale Suitability |
| CNC Machining | Ultra-high precision (capable of machining complex curved surfaces/micro-holes), excellent surface finish, compatible with metals/engineering plastics – meeting the "lightweight, thin, and precise" demands of consumer electronics | Smartwatch frames, metal headphone cavities, precision charger ports, smart wearable buttons | ±0.005mm ~ ±0.01mm | Small-batch prototyping → Large-scale production |
| Injection Molding | Diverse material options (ABS/PC/silicone, etc.), integrated molding for complex structures, high production efficiency – fitting the "low-cost + mass production" needs of consumer electronics | Headphone casings, smart speaker bases, charger housings, smart home knobs | ±0.02mm ~ ±0.05mm | Medium-batch → Large-scale production |
| Sheet Metal Fabrication | Lightweight, high strength, capable of forming irregular structures – adapting to the "shock-resistant + thin" requirements of consumer electronics, with support for surface spraying/brush finishing | Laptop stands, smart home control panels, projector casings, drone shells | ±0.1mm ~ ±0.2mm | Small-batch → Large-scale production |
Why Choose Us for Custom Parts Manufacturing in Consumer Electronics?
I. Industry Expertise: 10+ years in consumer electronics component manufacturing – we deeply understand "precision, appearance, material" needs for headphones, smart wearables, and smart home devices, avoiding manufacturing compatibility risks
II. Full-Process Capability: One-stop access to CNC machining, injection molding, and sheet metal fabrication – no need to coordinate multiple suppliers, streamlining your supply chain.
III. Quality Control System: End-to-end inspection (raw material testing like metal purity/plastic compliance → in-production checks for dimensional precision/surface defects) + compliance with RoHS, CE, and other consumer electronics regulations.
IV. Flexible Response Mechanism: Support for 1-unit prototyping (fast design validation) and 10,000-unit mass production – lead times 30% faster than industry average, matching consumer electronics’ "rapid iteration" needs.
Consumer Electronics Component Manufacturing Service Process
Requirement Communication
Users provide component drawings (2D&3D), material requirements, precision standards, and production scale; we simultaneously confirm the compatibility of CNC/injection molding/sheet metal fabrication processes.
Custom Solution Design
Based on requirements, we deliver a manufacturing plan (including process selection, cost quotation, and lead time scheduling). For example, CNC machining is prioritized for smart wearable components, while injection molding is preferred for mass-produced casings.
Prototyping
We produce small-batch samples for users to verify dimensions, appearance, and assembly compatibility. Mass production begins only after confirmation.
Mass Manufacturing
Full-process visual management is implemented, with real-time progress updates for key processes (e.g., CNC precision carving, injection molding demolding, sheet metal bending).
Quality Inspection & Delivery
100% inspection of finished products (dimensional precision + appearance + performance testing) is conducted; qualified products are delivered as required.
Providing Diversified Manufacturing Solutions for The Consumer Electronics Industry
We specialize in providing high-precision, high-quality manufacturing services for the consumer electronics industry, equipped with a variety of advanced processing technologies to meet your diverse needs from prototype development to mass production.
CNC Milling utilizes multi-axis CNC milling machines to precisely process complex-shaped automotive components such as engine blocks, transmission housings, and chassis parts. It is suitable for materials like aluminum alloy, steel, and cast iron, enabling high-precision and high-efficiency production. CNC Turning, on the other hand, focuses on machining rotary parts like camshafts, pistons, and bearing seats. Through high-precision internal and external cylindrical machining, threading, and end-face processing, it ensures dimensional accuracy and surface finish of the parts.
We possess advanced sheet metal fabrication equipment and technology, capable of processing various metal sheets such as steel, aluminum, and stainless steel. We offer a full range of services including laser cutting, bending, stamping, and welding, producing automotive body parts, chassis components, interior trim parts, and more.
We utilize state-of-the-art injection molding equipment and molds to produce complex-shaped plastic automotive components such as dashboards, bumpers, and interior trim parts. Using engineering plastic materials like ABS, PC, and PA, we ensure our products exhibit excellent strength, heat resistance, and corrosion resistance.
Silicone molding is a fast and cost-effective method for prototyping and small-batch production, ideal for manufacturing elastic automotive parts like seals, gaskets, and dust covers. Based on 3D models or physical samples provided by customers, we can quickly create silicone molds and conduct small-batch production, helping customers efficiently validate product designs and functionality.
Successful Cases in the Consumer Electronics Industry
Case 1: CNC Machining for Smart Headphone Cavities
We served a leading headphone brand by manufacturing aluminum alloy cavities for its headphones. Using 5-axis CNC machining technology, we achieved 0.008mm precision control and applied anodizing treatment to meet the headphones’ "lightweight + noise-canceling sealing" requirements, with a monthly production capacity of 100,000 units.
Case 2: Injection Molding for Smart Watch Straps
We customized silicone straps for a smart wearable manufacturer using food-grade silicone injection molding technology, supporting one-step multi-color molding to meet skin-contact safety requirements. The prototyping cycle was 5 days, and the mass production delivery cycle was 15 days.
Case 3: Sheet Metal Fabrication for Smart Home Control Panels
We manufactured cold-rolled steel control panels for a smart home brand. Using sheet metal fabrication (bending + laser cutting) technology, we achieved ±0.5mm panel flatness and applied powder coating for scratch resistance, meeting the durability needs of home environments.
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