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We Manufacture Parts to Exacting Standards
Unlike traditional industrial products, the operational accuracy and reliability of a robot directly depend on the quality of its core mechanical components, which are designed to meet the following key performance benchmarks:
Ultra-precision component mating: Clearance between kinematic joints and transmission systems must be maintained within 0.01 mm to prevent functional seizure or long-term errors.
Durability: Robots typically operate over 1,000 cycles, requiring components to withstand intense wear.
RT Manufacture serves as a component manufacturing supplier for the robotics sector, specializing in manufacturing workflows tailored for robotic applications. Leveraging advanced CNC machining and injection molding technologies, we offer comprehensive solutions—from prototyping to mass production—ensuring that each component meets the specific functional requirements of a robotic system.
CNC Machining: The "Precision Guarantee" for Core Moving Parts of Robots
The operating accuracy of the robot depends on the core parts processed by the CNC. We have achieved the following technological breakthroughs based on the characteristics of the robot:
1. Material-process matching: When machining industrial robot joints, we use 5-axis CNC simultaneous machining, ensuring the coaxiality of the inner hole and outer circle of joint bearing seats is ≤0.003mm, preventing radial runout during movement;
2. Wear resistance optimization: For high-frequency motion robot drive shafts, we use a special process to increase the surface hardness to above HV800, thereby extending the processing life of robot parts;
Injection Molding: The "Efficient Solution" for Lightweight, Mass-Produced Robot Parts
Robot enclosures, grippers, and protectors need to balance "lightweight," "low cost," and "mass delivery." Our injection molding process is optimized accordingly:
1. Robot-specific materials: For service robot enclosures, we use PC+ABS alloy (impact strength ≥60kJ/m²), which can withstand daily collisions without cracking;
2. Precision and assembly adaptation: Using "In-Mold Decoration (IMD)" technology, we achieve "one-time molding + texture/logos" for robot enclosures, avoiding secondary printing peeling;
3. Mass production capacity guarantee: Equipped with 8 injection molding machines (120–300 tons), we support "multi-cavity simultaneous production" of robot parts, and delivery lead times are 20% shorter than the industry average.
Our Advantages in Robotics Part Custom
1. Deep robotics industry adaptation: With over 6 years of experience in machining robotics parts, we’ve served more than 30 robot manufacturers. Familiar with industry standards(ISO 10218 for collaborative robot safety)), and we provide "part machining + working condition adaptation suggestions";
2. End-to-end quality control: Every batch of robot parts undergoes "coordinate measuring machine precision testing, We provide inspection reports before delivery, seamlessly integrating with robot Whole machine quality inspection process;
3. Flexible customization support: Seamlessly transitions from "small-batch R&D samples (minimum 10 units) to mass production (minimum 1,000 units)".
Comparison of Machining Processes for Robotics Parts
| Process Name | Core Advantages | Applicable Robotics Part Types | Precision Range | Delivery Lead Time (Robotics Custom Scenarios) |
| CNC Machining | Versatile for metals/hard plastics; supports complex structure milling (e.g., joint bearing seats); wear-resistant treatment for high-frequency moving parts (e.g., surface nitriding) | Industrial robot joint assemblies, AGV robot drive axles, collaborative robot force sensor brackets | ±0.005mm | 5-7 days (single/small-batch metal parts); 10–15 days (100+ high-precision metal parts) |
| Injection Molding | High efficiency for mass production; compatible with high-toughness (e.g., TPU) and oil-resistant (e.g., POM) engineering plastics, suitable for robot enclosures/grippers | Service robot enclosures, industrial robot gripper suction cups, collaborative robot cable protectors | ±0.02mm | 15–25 days after prototype confirmation (batches of 500+); 10–15 days (urgent small batches of 200–500) |
| Vacuum Casting | No mold costs; ideal for prototype verification during robot R&D (e.g., new gripper prototypes); 95% material consistency with injection-molded parts | Prototypes of new robot structural parts, custom sensor enclosure prototypes, small-batch | ±0.05mm |
Providing Diversified Manufacturing Solutions for The Robotics Industry
We specialize in providing high-precision, high-quality manufacturing services for the robotics industry, equipped with a variety of advanced processing technologies to meet your diverse needs from prototype development to mass production.
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