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What is 5 Axis CNC Machining?
Five-axis CNC machining is an advanced manufacturing process based on Computer Numerical Control (CNC) technology, which achieves high-precision machining of complex geometries by simultaneously controlling five independent axes of motion (three linear axes and two rotational axes). Its core advantage lies in multi-axis coordination, overcoming the limitations of traditional three-axis machine tools and significantly improving machining efficiency, accuracy, and flexibility. Notably, although five-axis CNC machining offers distinct advantages, it fundamentally remains a CNC milling process—a specialized form of CNC machining.
Types and Part Sizes of 5-Axis CNC Machining Centers
In the CNC machining sector, two primary types of 5-axis machines dominate: 3+2-axis positioning machines and 5-axis simultaneous machining centers. At RT, we strategically select the optimal 5-axis equipment for component manufacturing and production based on your project’s complexity. Below are the maximum component dimensions our 5-axis CNC milling machines can accommodate.
3+2-Axis Milling Machine
Dimensions | Metric | Imperial |
Maximum Component Size | 1950 x 700 x 600 mm | 76.77 x 27.56 x 23.62 in |
1800 x 750 x 600 mm | 70.87 x 29.53 x 23.62 in | |
Minimum Feature Size | Ø 0.50 mm | Ø 0.019 in |
5-Axis Simultaneous Machining Centers
We offer two types of 5-axis CNC systems, 5-axis CNC Machining Center (Milling) and 5 axis CNC Machining Center (Turning-Milling Composite), Both systems deliver full manufacturing support for custom components with a maximum precision of ±0.02mm.
Maximum Machining Travel | Metric | Imperial |
5-Axis CNC Machining Center (Turning-Milling Composite) | Ø 1200 mm x 900 mm | 47.24 x 35.43 in |
5-Axis CNC Milling Center | Ø 1200 mm x 900 mm | 47.24 x 35.43 in |
Put Your CNC Parts Into Production Today
Five-Axis CNC Machining Solutions From Prototyping to Mass Production
Prototyping
5-7day Rapid Turnaround: Accelerate design iteration with our optimized CAM programming and automated toolpath generation.
Complex Geometry Mastery: Achieve ±0.01 mm tolerances on organic shapes, undercuts, and thin-walled structures using dynamic multi-axis tool orientation.
Material Flexibility: Process 300+ materials including aerospace-grade alloys (Ti-6Al-4V, Inconel), engineering plastics (PEEK, Ultem), and composites.
Cost-Effective Validation: Single-setup machining eliminates fixture redesign costs between iterations.
Typical Applications: Medical device prototypes, automotive aerodynamics testing models, AI robotics components.
Small-Batch Production
Zero MOQ Commitment: Run batches from 1 to 500 units without sacrificing cost efficiency.
Adaptive Fixturing System: Our modular vacuum/mechanical hybrid fixtures enable fast changeovers (<15 mins).
Surface Finish Integration: Combine machining with in-house polishing (Ra 1.6 μm), anodizing, or laser etching.
High-Volume Manufacturing
Tool Life Optimization: AI-driven vibration monitoring extends cutter lifespan by 40%.
Multi-Process Integration: Complete "CNC + CMM + Packaging" cells reduce lead time by 30%.
Global Compliance: Certified for AS9100 (Aerospace), ISO 13485 (Medical), and IATF 16949 (Automotive).
Production Capacity: Monthly output up to 50,000 precision parts with Cpk ≥1.67 process capability.
8 Key Industries Transformed by 5-Axis CNC Machining
Aerospace Engineering
Medical Implants
Automotive Prototyping
Energy Systems
Optical Tooling
Defense Technology
Robotics Innovation
Marine Engineering
Aerospace Engineering
Mastering Aerodynamic Complexity
Produce turbine blades, engine mounts, and satellite components with tight tolerances for aluminum alloys and heat-resistant superalloys (Inconel 718, Ti-6Al-4V). Achieve smooth airflow surfaces critical for supersonic performance.
Medical Implants
Biocompatible Precision
Machine titanium spinal cages, knee joints, and dental implants with FDA-compliant surface finishes (Ra <0.8μm). Our vacuum chuck systems ensure contamination-free processing of porous structures.
Automotive Prototyping
Speed to Road
Accelerate EV battery housings and transmission prototypes with 5-axis undercut machining. Reduce tooling iterations by 60% through full-form aluminum die simulations.
Energy Systems
Powering Sustainability
Manufacture wind turbine hubs and nuclear valve bodies up to 2.5m in diameter. Proprietary chatter suppression enables stainless steel machining at 15,000 RPM.
Optical Tooling
Light-Perfect Surfaces
Create injection molds for LED lenses and camera modules with optical-grade polish (Ra 0.05μm). Diamond-tool machining achieves <2 arc-minute angular accuracy.
Defense Technology
Mission-Ready Reliability
Produce armored vehicle components and guidance system housings with encrypted data protocols. MIL-STD-1913 rail machining certified to IP67 standards.
Robotics Innovation
Articulation Perfected
Single-setup machining for robotic wrist assemblies and harmonic drives. Achieve <0.005mm concentricity between bearing seats.
Marine Engineering
Saltwater Resilience
Corrosion-resistant propeller shafts and sonar array mounts machined from duplex stainless steels. Hydrodynamic surface finishing reduces drag by 18%*.
5 Axis Parts We Manufacture
Trusted Worldwide Precision Manufacturing Partner
As a 20-year expert in 5-axis CNC machining, we deliver aerospace-grade precision and industrial-grade reliability to global clients. Certified under ISO 9001 quality management and VDI 3415 surface inspection standards, we have successfully delivered 12,000+ precision parts projects across 47 countries.
CNC Machining Resources
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News
Case Studies
Guidelines
Materials
Design Guides
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