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IATF16949:2016
ISO13485:2016
ISO9001:2015
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+86 135 1000 5651
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20% off your first order. Save up to $1,000/€1,000. Ends 31 Dec 2024.
IATF16949:2016
ISO13485:2016
ISO9001:2015
Call Us 24/7
+86 135 1000 5651
Send Mail Us
Language
RT Customized Thermoforming Service
As an industry-leading manufacturer of thermoformed parts, we provide a full range of customized blister shell processing services to global customers based on exquisite thermoforming technology (i.e. vacuum blister technology).
Our production team brings together senior experts in the industry. From the initial in-depth communication with customers to understand the product's usage scenarios, functional requirements, and design preferences, to the careful design of the structure and shape of each blister shell, and then to the use of advanced automation equipment for precise production, every link is strictly controlled.
We have high-performance thermoforming equipment with various specifications, which can process various types of plastic sheets, from common PVC and PET to special high-performance materials to meet the characteristics of different products.
Whether it is a delicate protective shell for electronic products, a sterile packaging shell for medical devices, or a sturdy protective cover for industrial products, we can rely on professional technology and rich experience to create a blister shell with excellent quality and meet the needs.
Over the years, our thermoforming parts have been exported to five continents around the world, and we have established long-term and stable cooperative relations with many internationally renowned companies, interpreting the service concept of "global quality, worry-free customization" with practical actions.
Thermoforming Materials
Materials
ABS
PC
PMMA (Acrylic)
POM
PA (Nylon)
PE
PEEK
PP
HDPE
HIPS
LDPE
PBT
PPA
PAI
PET
PPS
PS
PVC
PTFE (Teflon)
APET
ABS
ABS is a common processing material, which is widely used in various industrial fields due to its good comprehensive performance, easy availability of raw materials and low price.
PC
PC is a common blister material, which is light and impact-resistant. Its products can still maintain a certain stability under high temperature environments.
PMMA (Acrylic)
This is a thermoplastic with high transparency (light transmittance can reach 90%-92%), good processability, weather resistance, and high heat deformation temperature (80℃).
POM
POM is a white or black plastic particle with high hardness, high rigidity, and high wear resistance. It has excellent physical properties. In addition to being a blister material, it is often used in CNC processing.
PA (Nylon)
Nylon is stronger and more durable than resin, so it is widely used in some fields that require high strength and high wear resistance.
PE
PE has good flexibility and low-temperature resistance and is often used in packaging, agriculture, and construction to manufacturing films, pipes, and building materials.
PEEK
PEEK is a high-performance polymer that excels in applications requiring durability, thermal stability, and chemical resistance. Its unique properties make it suitable for a wide range of demanding industries, including aerospace, automotive, medical, and industrial sectors.
PP
PP is a widely used thermoplastic known for its strength, lightweight nature, and versatility. It finds applications across various industries, including packaging, automotive, textiles, and consumer goods.
HDPE
HDPE is a robust and versatile polymer widely used in packaging, construction, and various consumer products, valued for its strength, chemical resistance, and recyclability.
HIPS
High-impact polystyrene (HIPS) is a versatile thermoplastic known for its impact resistance and ease of processing.
LDPE
LDPE is a versatile and widely used polymer known for its flexibility, toughness, and chemical resistance, making it ideal for applications in packaging, containers, and various industrial uses.
PBT
PBT is a versatile and high-performance polymer widely used in automotive, electrical, consumer, and industrial applications, known for its mechanical strength, thermal stability, and chemical resistance.
PPA
Polyphthalamide（PPA） is a high-performance polymer valued for its mechanical strength, thermal stability, and chemical resistance, making it ideal for applications in the automotive, electrical, and industrial sectors.
PAI
PAI is a high-performance polymer recognized for its mechanical strength, thermal stability, and chemical resistance, making it ideal for applications in the aerospace, automotive, electrical, and industrial sectors.
PET
PET is a versatile and durable polymer widely used in packaging, textiles, and consumer products, valued for its strength, recyclability, and chemical resistance.
PPS
PPS is a high-performance polymer recognized for its mechanical strength, thermal stability, and chemical resistance, making it ideal for applications in the automotive, electrical, industrial, and aerospace sectors.
PS
PS is a widely used thermoplastic known for its rigidity, lightweight nature, and versatility in applications, particularly in packaging, consumer goods, and insulation.
PVC
PVC is a widely used thermoplastic known for its strength, versatility, and chemical resistance, making it suitable for applications in construction, packaging, electrical, and consumer goods.
PTFE (Teflon)
PTFE is a high-performance polymer known for its low friction, chemical resistance, and thermal stability, making it ideal for use in cookware, electrical insulation, seals, and medical devices.
APET
APET is a versatile polymer valued for its clarity, strength, and chemical resistance, making it ideal for packaging, thermoforming, and medical applications.
Put Your Parts Into Production Today
Our Vacuum Blister Forming Capabilities
Our positive and negative pressure positioning forming, non-stretching hot pressing forming, precision CNC cutting, seamless bonding and polishing, screwless assembly installation, injection molding internal structure, and other processes have always been recognized by all walks of life. Our blister manufacturing is widely used in medical dental chairs, beauty boxes, sweepers, ambulances, automotive, and other fields.
Maximum forming range: 2800mm×2000mm×700mm
Thickness range: 1mm~8mm
Blister production workshop: 3000㎡
Average daily blister shell output: more than 2000 pieces.
Tolerance range ±0.5~1mm.
The vacuum blister products we produce can meet the requirements of customers for direct use.
Thermoforming Technology in Various Fields
Thermoforming technology plays a key role in many fields with its unique advantages, providing efficient and high-quality solutions for product manufacturing in different industries.
Automotive Industry
It can manufacture automotive interior parts, such as dashboards, door panels, etc. Through the thermoforming process, complex shapes can be achieved to meet the diverse design needs of automotive interiors, and the strength and durability of parts can be guaranteed.
Medical Equipment
Produce disposable medical supplies and some medical equipment shells. This process can ensure that the product is sterile and non-toxic, meets the strict standards of the medical industry, and can achieve mass production and reduce costs.
Architectural Field
Manufacture architectural decorative panels, skylights, etc. Thermoformed building materials have good weather resistance, and aesthetics, and are easy to install, which can effectively improve the overall quality and performance of the building.
Household Items
Create various household items, such as bathtubs, storage boxes, etc. Thermoforming technology makes household products more creative in design while ensuring product quality and practicality, and meeting consumers' diverse needs for household products.
Consumer Electronics
Widely used in the manufacture of shells for mobile phones, tablets, and other devices. Thermoforming can create a thin and strong shell, which not only ensures the safety of the device but also meets consumers' pursuit of a fashionable appearance.
Toy Industry
Helps produce a variety of toys with rich shapes. Whether it is a cute cartoon character toy or a creative educational toy, the thermoforming process can achieve high-precision and large-scale production to meet market demand.
Aerospace
Used to manufacture aircraft interior components, structural components of small aircraft, etc. Aerospace parts manufactured using thermoforming technology are light in weight and high in strength, which helps to improve the performance and safety of aircraft.
RT Thermoformed Parts Gallery
Thermoformed cleaner housing
Vacuum formed cleaner housing
Blister formed cleaner housing
Thermoformed parts
Thermoforming Parts
Thermoformed medical dental chair housing
Vacuum-formed medical dental chair housing
Blister formed medical dental chair housing
Thermoformed parts
Thermoformed parts
Our Vacuum Thermoforming Service Has Won Praise
Our professional vacuum thermoforming service has won high recognition from customers worldwide. The following are some real comments from customers, who come from different industries, but all of them have given high praise to our service quality, product precision, and other aspects.
David Johnson
Automotive Parts Manufacturer
"I was looking for a supplier to provide high-precision thermoformed parts until I found them. The quality of the product was excellent, it met my requirements, and the delivery time was very fast! It was a relief to work with them."
Emily Brown
Medical Device Designer
"I couldn't fault the vacuum thermoforming service of this company. From communication to the final product, every step was handled very well. I was very satisfied and would continue to work with them."
Michael White
Electronics Manufacturer
"I was impressed by their professional ability. They showed a superb level of technical skills in the manufacture of thermoformed parts and helped me solve many problems."
Sarah Green
Industrial Equipment Distributor
"Every time I worked with them, it was a pleasure. Not only was the product of high quality, but it was also very reasonably priced and the price was very good. I would highly recommend it to everyone!"
Robert Black
Aviation parts buyer
"I had high expectations for vacuum thermoforming, but they always exceeded my expectations. The service team was also very considerate and promptly responded to my needs."
FAQs on RT Thermoforming
What types of materials can be used for thermoforming?
Many materials can be used for thermoforming, usually plastic materials such as PVC, ABS, polycarbonate, PETG, etc. The specific choice depends on the field you want to apply. If you don’t know which one to choose, you can contact us for consultation. RT Manufacture is very happy to help you.
Is my part suitable for thermoforming?
There are many scenarios where the thermoforming process is applicable. If you don’t know whether a specific part is suitable for the thermoforming process, you can communicate with our customer team at any time and we will give you the most reasonable suggestions.
Is the thermoforming processing method cost-effective?
Compared with injection molds, for medium and large parts, and the number of parts is from dozens to hundreds of customers, thermoforming is a very cost-effective manufacturing solution.
Can you assist in the design and production of prototypes of thermoformed products?
Sorry, we have not yet opened a design drawing business. Our thermoforming processing service model is that you design and we manufacture.
Can your thermoforming process be large parts?
Sorry, if you need a specific large part, please send us the specific design drawings, we will do a specific analysis, and then let you know whether we can produce the part size you want, generally, there is no problem.
Do you have a minimum order quantity for your thermoforming service?
No! We do not have a minimum order quantity, we encourage customers to go from sample manufacturing to mass production, and we will always provide customers with the best production quality.
Case Studies
CNC Machining vs. Sheet Metal Processing: Which is Better for Your Project?
CNC machining and sheet metal processing each have their advantages, but how do you choose the right process for your project? This article will compare the pros and cons of both technologies to help you make an informed decision.
Thermoforming Blog Resources
Blogs
News
Case Studies
Guidelines
Materials
Design Guides
CNC Machining
Thermoforming
Vacuum Casting
Injection Molding
Sheet Metal Fabrication
Oct 15, 2025
What is Teflon surface treatment?
In this article, we'll break down each step of the Teflon process, detail which materials can (and can't) be Teflon-coated, and explain why this treatment technique changes the game for part surfaces.
Jul 24, 2025
That unassuming "right angle" marked on your issued drawing could secretly plant the seeds of product failure, cost explosions, or even customer claims.
Apr 20, 2025
How Does CNC Machining Drive Innovation in Automotive Parts Manufacturing?
CNC machining, with its high precision and efficiency, is reshaping the automotive parts manufacturing industry. This article will explore the applications of CNC milling and turning in the automotive sector and how they help manufacturers achieve lighter, more durable components.
Oct 29, 2025
Global Supply Chain Shifts: How Chinese Machining Suppliers Deliver Value and Reliability
Explore how China's machining sector combines advanced technology with supply chain resilience to provide precision parts and custom machining solutions in evolving global markets.
Oct 22, 2025
How Custom Part Manufacturing is Revolutionizing the Medical Equipment Industry
In the ever-evolving landscape of healthcare, medical equipment stands as the backbone of moder diagnosis and treatment.
Jun 12, 2025
The Key Role of Sheet Metal Processing in Home Appliance Manufacturing
This blog breaks down how sheet metal processing—and its related techniques like sheet metal manufacturing shape the appliances we use every day, and why it’s irreplaceable in appliance production.
Jun 30, 2025
CNC Machining Case: DJI Drone Motor Mounts
Learn about our exciting story of drone manufacturing with DJI Innovations. Our large-scale aerospace precision manufacturing can achieve monthly batch production of up to tens of thousands of units.
Jun 30, 2025
Sheet Metal Case: Schneider Electric Server Racks
Leverage our sheet metal fabrication technology to produce batches of critical sheet metal parts for a data armor giant, using 22% less material than the industry average.
Jun 30, 2025
Injection Molding Case: Medtronic Insulin Pump Housings
It took us just over a month to produce exquisite injection-molded crafts, and we have produced more than one million pieces so far.
Oct 29, 2025
Navigating Tariff Wars: A Strategic Guide to Sourcing Custom Machined Parts
Facing supply chain disruptions from trade conflicts? Discover how to secure reliable custom machining solutions through strategic partnerships, regional diversification, and technical collaboration. Learn about RT Manufacture's resilient approach.
Oct 15, 2025
Top 5 Trends Shaping Custom Part Manufacturing in 2024&2025
In 2024-2025, custom parts manufacturing is undergoing a tech-driven revolution, with CNC machining, sheet metal fabrication, silicone molding, and injection molding leading the transformation of how custom manufactured parts are produced.
Jun 17, 2025
Thermoforming vs. Injection Molding: Which is Best for Your Project?
Compare thermoforming vs injection molding for custom parts—learn key differences in process, cost, materials, and applications (medical, automotive). Find the right method for your project.
Jun 12, 2025
The Future of Injection Molding Technology: From Home Appliances to Aerospace
This blog explores the key trends shaping the future of injection molding, how they’re tailored to home appliances and aerospace, and what custom parts manufacturers need to know to stay ahead.
Mar 22, 2025
Aluminum vs. Stainless Steel: Choosing the Right Material for CNC Custom Parts
Compare aluminum (6061-t6, 7075-t6 alloy) vs. stainless steel (304, 316) for CNC custom parts. Learn about machinability, corrosion resistance, cost, and uses (aerospace, medical).
Jun 17, 2025
Designing for CNC Machining: Tips for Precision and Efficiency
Learn how to optimize your designs for CNC machining to reduce costs and improve quality.
Jul 24, 2025
With the continuous innovation of society and technology, the demand for skilled CNC operators in the manufacturing industry will continue to grow.
Jul 24, 2025
CNC Guide: What is CNC Milling?
If technology is always improving, then CNC milling will never stop. In today's society, many products we use in our lives are inseparable from CNC milling.
Jul 24, 2025
CNC turning is an indispensable part of CNC machining. In this article, we will conduct an in-depth discussion to give everyone a clear understanding of CNC turning.
Oct 16, 2025
Thermoforming vs. Injection Molding: Choosing the Right Solution for Custom Plastic Projects
This guide breaks down exactly how the thermoforming & injection molding process works and how to choose the right one for your work.
Jul 24, 2025
Thermoforming Technology Explained: A Comprehensive Guide from Principles to Applications
In modern manufacturing, thermoforming stands out as a highly efficient and adaptable plastic processing technique. From transparent food containers in supermarkets to intricately designed automotive dashboards, this technology plays a pivotal role. As a parts manufacturer specializing in vacuum forming, we invite you to explore how thermoforming transforms ordinary plastic sheets into versatile, functional products.
Jul 24, 2025
This blog will delve into the details of vacuum casting, its workflow, types, materials, etc. Let you understand this special process of vacuum casting.
Jun 17, 2025
Vacuum Casting for Prototyping: Why It's a Game-Changer
Discover why vacuum casting is a game-changer for prototyping. Our guide covers the vacuum casting process, benefits of polyurethane vacuum casting, and how to choose a service for high-quality prototypes.
Jul 24, 2025
In this blog, we will explore the complexity of injection molding, its principles, processes, materials, applications, and more. Click to see more.
Jun 17, 2025
Injection Molding for High-Volume Production: What You Need to Know
Learn how to optimize high volume injection molding—from simulation and tolerances to surface finish and system design. Partner with the best injection molding company for scalable success.
Jul 24, 2025
With the continuous development of social progress, in the modern sheet metal processing industry, metal stamping technology can be said to be rich and colorful.
Jul 24, 2025
In sheet metal manufacturing, metal can be cut. In addition to several common cutting processes, there is also a more common and special cutting process - the sheet metal shearing process.
Jul 24, 2025
In the field of manufacturing and processing, sheet metal cutting plays a vital role. It can be said that the sheet metal cutting step is the most basic operation in manufacturing sheet metal parts.
Our Other Manufacturing Capabilities
Tolerances as low as ±.0004 inches (0.010 mm)
Quick delivery time as short as 5-7 business days
Over 80 metal and plastic raw materials
Various popular surface finishes
Milling (3-axis, 4-axis, and high-precision simultaneous 5-axis), CNC turning
View Our CNC Machining Services
Most cost-effective
Quality guaranteed
Quick delivery time as short as 5 days
More than 10 surface finishing processes
View Our Sheet Metal Fabrication Services
Wide range of applications
Various metals and plastics + popular finishes
Tolerances as low as ± 0.008"" (±0.20mm)
Fast lead time of 5-7 business days
View our Injection Molding Services
Simply upload your design files to get a detailed quote!
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